Daily Maintenance and Care
After each shift, clean the inspection table surface thoroughly to remove fiber debris, dust, and any fabric residues that could interfere with the next inspection. Check that all rollers and guide mechanisms rotate smoothly without obstruction. Inspect the lighting system used for fabric examination — bulbs should be fully functional and positioned correctly to provide uniform illumination across the inspection area. Any flickering or dim lighting must be addressed immediately as it directly affects defect detection accuracy.
Transmission System Inspection
The transmission system including motors, belts, chains, and drive rollers requires regular attention. Check belt tension monthly and adjust if slipping or loose. Listen for unusual sounds during operation that may indicate bearing wear or misalignment. Apply appropriate lubricants to gear mechanisms and pulley grooves on a regular schedule to maintain smooth fabric movement through the inspection zone.
Electrical System Safety
Verify all electrical connections are secure and properly insulated. Check that emergency stop buttons are functional and easily accessible. The power supply must be stable and properly grounded to prevent electrical hazards. Any exposed wiring, loose connections, or damaged insulation requires immediate professional repair. Only qualified electricians should perform electrical maintenance work on the equipment.
Quality Recording and Defect Standards
Establish clear defect classification standards for consistent inspection results. Operators should record all detected defects by type, location, and severity. Maintain inspection logs that track fabric quality trends over time, allowing early identification of upstream production issues. Regular calibration of the inspection machine's speed and tension settings ensures consistent fabric passage and reliable defect detection.
